Reliability Gang Podcast

What if the key to making electric motors more reliable isn’t a complex new technology but a better understanding of the fundamentals of electrical engineering?

In this episode, we sit down with Mark Gurney, a reliability and electrical engineering expert, to hear his journey from troubleshooting issues at biogas plants to leading a full-scale reliability program at an Australian dairy company. Mark takes us behind the scenes of a commonly overlooked problem, electrical fluting in bearings. He breaks down why strong motor management and condition monitoring practices are essential for long-term reliability.

We also dive into the broader impact of electric motors in industrial settings and the small yet powerful maintenance habits that make a difference, like using silica gel packs to keep humidity in check. Mark shares his insights on the importance of cleanliness, professionalism, and passing on knowledge to the next generation of engineers.

You'll hear real-world lessons from his time on biogas sites, including how proper earthing and a structured troubleshooting approach can prevent serious issues like bearing currents. He also highlights the value of hands-on training programs that bridge the gap between theory and practice.

As we wrap up, we touch on upcoming discussions around shaft current problems and thank Mark for sharing his knowledge. We can’t wait to have him back for more.

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Curious about where condition monitoring is headed and how it’s changing the way we approach maintenance? In this episode, we dive into the strategic decisions shaping our industry and explore how adapting to new technologies can elevate operations. Broadcasting from our brand-new podcast studio, we’ll talk about how spontaneous conversations often lead to our best ideas—and how systems like Acoem are driving efficiency in exciting ways. We’ll also discuss the increasing demand for asset reliability training and how it’s reshaping the way clients think about maintenance.

How do you find the balance between spontaneity and strategy in content creation? We’ll share our approach to planning podcasts and videos to deliver high-quality content, including ideas for listener polls and covering multiple topics in a single episode. You’ll also hear about our new office in Wakefield, a key part of our UK expansion, and the importance of hands-on data collection in today’s world of AI and wireless sensors. Plus, we’ll give you a glimpse into how our video strategy is fueling growth and amplifying our message.

This episode is packed with innovative ideas around condition monitoring and the rise of the “hybrid engineer.” We’ll talk about why engineers remain critical in this tech-driven revolution, highlighting the balance between cutting-edge systems and human expertise. Companies like Acoem are leading the way with solutions that improve plant reliability, while data analysis turns raw numbers into actionable steps to optimize operations. Join us as we explore the game-changing impact of embracing new technologies, with insights on accountability, reliability, and the exciting products and workflows that are redefining the future.

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Step into a world where agriculture meets precision engineering with our special guest host, Harry Crane, affectionately known as "Mr. Solve." This episode promises to transform your understanding of maintenance practices as we uncover how Harry transitioned from the fields to become a pivotal part of our business’s Solve division. His role has been crucial in the establishment of our state-of-the-art repair center, a testament to his dedication and innovative spirit. You'll learn how early experiences with steam engines and a passion for mechanics laid the groundwork for a precision-driven approach to solving complex mechanical issues.

Join us as we unravel the parallels between agricultural and industrial maintenance, highlighting the vital role of proactive strategies in minimizing downtime. Through an insightful case study on biogas motors and compressors, we demonstrate the advantages of conducting repairs in a fully equipped center versus on-site fixes. Harry shares his journey of mastering complex repairs after completing an EX course, emphasizing the foresight needed in selecting the right tools and resources. This episode underscores the importance of fostering a culture change—moving from reactive to proactive maintenance—and educating clients on the long-term benefits of reliability engineering.

Concluding with a heartfelt appreciation for our listeners, we reflect on the challenges of implementing cultural shifts in maintenance practices. Harry's journey from agriculture to precision engineering showcases how the right tools and training can elevate work standards and engineer satisfaction. As we continue to champion reliability and precision, we express our excitement about launching a new podcast studio, promising to enhance content production and deliver even more insightful episodes. We thank you for your support and look forward to sharing more stories of innovation and dedication in our upcoming episodes.

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What if cutting-edge maintenance technology could revolutionise the biogas industry? Discover the transformative impact of condition-based monitoring as we take you through our collaboration with Future Biogas. Our journey celebrates a surge in listener engagement and introduces exciting future plans, including our move to a new studio at Maintain HQ. This transition will enable us to create even more high-quality content, such as webinars and product demonstrations, while enhancing our focus on the unique challenges and opportunities presented by the biogas sector.

As we explore the evolving landscape of biogas, tune in to learn about the advancements in maintenance technologies, like vibration analysis, infrared thermography and optical gas imaging, that are making significant strides. We highlight the game-changing Opgal EyeCgas camera and its role in providing affordable, comprehensive monitoring solutions. By advocating for more frequent inspections beyond the annual norm, we aim to enhance insurance and risk assessment processes, ensuring that biogas sites operate efficiently and reliably. Our discussion extends to the importance of integrating online monitoring systems, like the MVX, to mitigate risks associated with equipment.

Experience the sustainable benefits of biogas production as we delve into the process from feedstock acquisition to renewable energy generation. With a focus on maintaining optimal conditions, our insights cover everything from vibration analysis to the critical role of CHP plants. The collaboration with Future Biogas empowers operators with a holistic maintenance package, supporting local communities and stabilising energy costs. Join us as we share the expertise required for handling ATEX motors, maintaining accurate audit trails, and ensuring seamless operations across multiple sites, emphasising how advanced technology and strategic planning are reshaping the biogas industry.

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Join us for an enlightening conversation with Bertrand from Acoem, who expains how the Falcon Vibration analyser uses Accurex technology. Imagine diagnosing machine defects without needing historical data—this is what Accurex achieves through its innovative use of AI and vibration measurements. Broadcasting straight from France, Bertrand offers an insider's look at how Accurex transforms vibration data collection, especially when historical data trends are unavailable, captivating us with its ability to identify a bearing defects and fault conditions from one reading with advanced diagnostics.

We also explore the fusion of human expertise and AI in the realm of vibration diagnostics. With a robust database of over 50,000 expert-verified diagnostic advice from real use experts in the field this database has been fused into the falcon. We dive into the deployment of these powerful capabilities in Edge devices, ensuring machine diagnostics are both immediate and independent of cloud services. This segment also raises thought-provoking questions about the future of machine diagnostics and the dynamic interplay between advancing AI technologies and essential human insight.

Our discussion takes an exciting turn as we examine the broader implications of Accurex technology. Envision a future where even non-experts can make informed maintenance decisions with confidence, particularly for simpler machinery like pumps and fans. While Accurex is already reshaping industrial maintenance, Bertrand shares insights into the challenges and future prospects of tackling more complex machines. We wrap things up by highlighting how Nest Vision aimed at simplifying access to critical industrial health data, and reflect on the invaluable role of user feedback in our ongoing quest for improvement. This episode is a must-listen for anyone interested in the future of AI-driven reliability management.

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Back to basics with VA Best Practice by understanding the strategic placement of sensors and the critical role of industry standards like ISO standards. We promise you'll walk away with insights into how to avoid the pitfalls of slipping standards and cost-cutting measures that could lead to missed defects and lost customer trust.

Our discussion takes a deep dive into the understanding of effective vibration analysis strategies, emphasising the importance of repeatable processes and strategic investments in technology. Discover the truth behind common misconceptions around digital solutions and the risks tied to minimising sensor usage. We share our passion for upholding high standards and our dedication to educating both engineers and clients on proper data collection techniques, ensuring that reliability and efficiency are always at the forefront.

In an industry where reliability can make or break success, we challenge the status quo by exploring the broader context of plant operations and the need for robust maintenance frameworks. Addressing faulty strategies head-on, we highlight how technology must complement, not complicate, existing processes. Join us for an engaging conversation that not only questions current practices but also inspires action toward a holistic approach to maintenance and reliability.

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How can you transform your plant maintenance strategy with the latest in vibration analysis and condition monitoring? Join us as we uncover the secrets behind leveraging wireless sensors to revolutionize maintenance practices. We’ll explore criticality assessments and failure mode analysis to ensure you choose the right technologies for your needs. Plus, meet Will, our new Technical Director, who’s on a mission to balance cutting-edge innovations with cost-effective solutions for clients new to the world of condition monitoring.

We'll also dissect the potential pitfalls of a one-size-fits-all approach to wireless sensor installation. Learn from real-world examples where traditional vibration analysis falls short and discover the importance of meticulous evaluation and planning. We highlight the key differences between the Sparrow and Eagle sensors, discussing their unique advantages and applications in industrial settings. From hazardous environments to the biogas industry, find out which sensor is right for your specific needs.

Finally, we delve into setting the correct frequency for data collection and the move towards proactive maintenance strategies. Understand the benefits of continuous monitoring systems like MVX and how they support plant digitalization. We emphasize the need for cultural and operational shifts to keep pace with technological advancements and preview exciting upcoming projects. Tune in and get inspired by pioneering maintenance strategies and the future of digitalization in industrial plants. 

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Hi #reliabilitygang !

In this podcast we take you through all the services and offerings SOLVE has to offer, as we start to offer more at Maintain we thought it would be a good idea to take you through all the services that we do in our solve division.

Precision maintenance is the mantra at Maintain and as we start to try and close the loop on our recommendations in the DETECT side of the business we need to ensure that reliability is at the heart of our actions.

We disscuss

1.  The Repair Centre
2. Planned Maintenance on site
3. Engineerings services on site
4. Precision Balancing and Laser Alignment
5. How to correctly install bearings.

We hope you enjoy this episode guys and stay locked in for the next episode.

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Discover the transformative power of precision in motor repair and and the electromechanical industry as we journey through the launch of our new repair centre and take a revealing look at our advanced diagnostic techniques. Our visit to France offers a riveting sneak peek at Acoems innovative vibration analysis tools that promise to be game-changers in maintenance strategies. As we unpack the nuances of electrical equipment and the importance of experience in solving complex problems, we bring you tales from the front lines of reliability, straight from the engineers and technicians who live it daily.

Delve into the heart of motor maintenance with us, where we unveil the role of advanced testing equipment such as the Megger ADX tester in advanced winding testing. From the importance of routine checks to the intricacies of maintaining electrical integrity, we dissect the critical balance between mechanical precision and electrical know-how. With insights into the nitty-gritty details that make a motor tick, we celebrate the finesse required to keep critical machinery at peak performance, ensuring that our clients experience fewer interruptions and smoother operations.

Join our collaborative discourse on precision maintenance and its indelible impact on asset reliability. Learn how a culture of proactive steps and a commitment to excellence can transform the very fabric of repair shop standards. As we discuss the ripple effects of precision work, we underscore the collective efforts that go into advancing our industry, striving not just to be the largest, but the most reliable and top-notch in service quality. With a steadfast ethos of 'detect, solve, and improve', we're paving the way for a future where reliability isn't just an expectation—it's a guarantee.

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Join us #reliabilitygang on a journey to operational excellence with our latest episode, where you'll discover the secrets to forging a robust reliability strategy. We delve into the nuances of gap analysis, the creation of a dynamic reliability roadmap, and the instrumental role of data in pinpointing your organization's needs. We guarantee you'll walk away with a clearer vision and the practical tools needed to elevate your maintenance practices.

This week's discussion isn't just about the what, but the how, as we share invaluable insights into implementing a reliable asset management strategy. Learn to build an effective asset list, appreciate the importance of a standardized coding system, and the transformative power of education in establishing consistency in asset naming. Aligning with ISO standards becomes less intimidating and more accessible as we break down the steps to remove bias from your reliability engineering efforts.

Finally, we unravel the intricacies of maintenance management systems and the criticality assessment of assets, involving every department to reshape your priorities and ensure a holistic approach to plant operations. Discover how to harness the power of FMECA, Pareto analysis, and opportunity rankings to not just revolutionize asset management but to create a maintenance strategy that's as resilient as it is efficient. Join us for this strategic conversation, and understand why our listeners continue to make us a part of their reliability journey.

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Hi #reliabilitygang !

Welcome to a brand new series called the Reliability Roadmap Series, this series focusses on the stages of the roadmap step by step to escape the reactive maintenance cycle.

The first episode is the most important part of any journey, its about getting the buy in from all parties involved that allows the next steps to be effective. This is why the culture is so important as it is the basis of how our mindset and perception needs to change to adopt new techniques that may be very different to what has been done in the past.

This week's candid conversation wades into the intricate dance of change management and communication. We trade insights on how to gradually introduce the concept of reliability to staff, championing incremental change to ensure a solid foundation of support. Dive into our personal takeaways from a DISC workshop, where we learned the art of tailoring dialogue to resonate with every unique communication style—because, at the end of the day, how you convey change can be just as pivotal as the change itself.

We wrap up by highlighting the pivotal role of training and support in cultivating a rock-solid reliability foundation within organisations. Every organization needs its champions, and we stress the value of in-house heroes who can steer the ship away from the stormy seas of reactive maintenance. With a nod to the dedicated reliability engineers and the clear-cut roles they play, we share how to create a robust framework for impactful change. So, as we gear up for our next stage—strategy—we invite you to join us in not just learning but living reliability culture. Here's to a week of taking strides in the right direction!

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Step into the realm of proactive machinery care with the #reliabilitygang as we reveal how condition-based maintenance strategies can revolutionise the way you approach maintenance. Unlock the power of letting your equipment's condition prompt maintenance actions, mitigating the risk of 'infant mortality' in new parts and steering clear of the pitfalls inherent in traditional preventative practices. Our conversation is rich with insight on the unpredictable nature of failure modes—bearings being a prime example—showcasing the necessity of vigilant monitoring to ensure longevity and reliability in your machinery.

Will Crane  and Will Ocean talks about the dance of vibration analysis and ultrasound monitoring. We dissect the complexities of machine 'heartbeats,' learning to interpret these vital signs accurately with the different technologies available and how to use them with precision for measuring different parameters . Our discourse isn't complete without delving into the heat of things; thermal imaging stands as a pillar of our discussion, where we unpack the nuances of emissivity values essential for precise temperature assessments. Armed with a multitude of monitoring strategies, from oil sampling to motor current testing, this episode is your guide to a comprehensive approach to fault detection and the maintenance of industrial equipment. Join us for a deep dive into the technologies that maintain the pulse of our machines.

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Hi #reliabilitygang !

Todays podcast we talk about maintenance practices, we talk about the different types and also clear up confusion between Planned maintenance and preventitive maintenance.

We also disscuss why Condition based maintenance is so important to enabling PM Optimization.

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Hi #relaibilitygang 

This podcast we discuss repair work and why it is so important we do it in the most reliable way. We have some amazing news that we are opening up a repair centre that primarily focusses on reliability and precision maintenance. We talk about how we can close the loop on DETECT, SOLVE and IMPROVE and how having reliable repairs is important to having a reliable plant.

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Hi #Reliabilitygang ! We asked you guys what you wanted to hear from us and you decided that we talk about AI and how it will effect the world of condition monitoring. We talk about the influence of AI on Vibration Analysis and how we believe how the future will look. We also discuss the concerns of machine learning and also the benefits and what it means for the future.

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Hi #reliabilitygang!

We have a special guest on the podcast today, Chris Hullum is often regarded as the GURU of ultrasound. WE talk about Reliability, compressed air leak survey's, Condition Based Lubrication, On Line lubrication systems and the power of Ultrasound.

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Hi #reliabilitygang!

This Podcast we talk about Resonance, this problem when it comes to rotating machinery can cause catastrophic failure and can cause serious damage if not rectified.

We talk about our experience and how we have solved these problems in the past and also how to detect these issues from a maintenance point of view.

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Hi #reliabilitygang !

This weeks podcast we talk about how #reliability should be considered as Insurance for you assets. Manufacturing plant equipment is so valuable when you consider the products that are made, we discuss the reasons why these assets are not being protected and why it is so important they are.

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Hi #reliabilitygang, i hope everyone is having a great week. Welcome the the first podcast of the year and we would like to thank you for all the support last year.

This podcast we reflect on building a successful business and how the challenges and enjoyment for work is so important to sustaining a business in the long term.

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Welcome back to another episode of the reliability gang podcast, this week we talk about reliability and the Roadmap of where to begin and how to actually ensure a effective strategy can make change within an organisation.

We talk about how reliability can be the glue that binds all the departments together for a goal that everyone can benefit from.

We touch on our new accreditation from Mobius Institute and how the ARP courses provide great guidance and knowledge on Reliability and how it can change the Industries and cultures of UK Manufacturing. 

We hope you enjoy this weeks edition, please make sure you subscribe to our podcast on your choice of platform below!

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